Zap Ni-Cd Batteries with a Welder

Posted on April 14th, 2010 by admin

Old cordless powertools are everywhere. I often see them at yard sales selling for just a few dollars. It is incredibly easy to revive the old Ni-Cd batteries just using a DC welder. I refresh my old Nikita driver batteries in just a few minutes. Do not try this with other battery chemistries.

Duration : 0:2:38


[youtube PzIlVLOH9XI]

25 Responses

  1. IMPERIALILLUMINAT Says:

    Thanks Man you are …
    Thanks Man you are genious.
    Best regardas.

  2. matttorian Says:

    Badass man, you …
    Badass man, you just saved me from buying a new makita, i have that same exacta makita, used it everyday for 9 years at work. Just did this exact same thing with a battery charger on high, went from 9.3 bolts to 8.3 volts to 11.2 volts, now works like a champion. We’ll see how long she lasts!! thanks dude, people are trying to sell this info on ebay, im like wtf is reconditioning a nicad?? beauty of youtube

  3. aleon1018 Says:

    I recall having …
    I recall having seen some additive on the market for rejuvenating cell grounded? etc. car batteries. I also have doubts this would last long. It would make a good program for Mythbusters if they haven’t already. ;D

    I’ve heard proper battery maintenance such as completely discharging a battery first helps, but who does that?

    I’ve heard it’s cheaper to just buy a new drill or same model/batteries than buy the battery. Planned obsolescence. :(

    Waiting for free energy technology as usual.

  4. dewalt23293 Says:

    this actually works …
    this actually works i had a dewalt 14.4 that held a charge for 5 minutes i zapped them at 150 ah and it worked!!!!!!!! thanks man you saved me 100$

  5. krazeddrummer Says:

    Just makes me laugh …
    Just makes me laugh… you didn’t “knock out the memory” by zapping it. LOL. You have to actually cycle it a few times to totally knock out the memory. I love people who think this gives them a new battery… sorry but like jumping a car battery IT DOES NOT! You have salvation build up on the plates, you zapping it just doesn’t make it go away. This is just a quick temp which after a few more days of usage will end up dying again.
    MYTH. Please, don’t be stupid & think this really works.

  6. jomarcavalcanti Says:

    I just did with my …
    I just did with my car charger and reversed the polarity first to zap it up.. droped the voltage reall good them put it to charge on it.. for a few minutes and them on the original charger for my 24 v bat and it’s just like new, …. lol cool stuff.

  7. sourdough2674 Says:

    it works to jump …
    it works to jump start, I have done it at 3 amps from a 300 amp machine. I don’t know about the longevity of it…….

  8. sklarm Says:

    Good question about …
    Good question about reverse or not on a car battery. I honestly don’t know and would be curious to hear your results. I say go for it and be careful.

  9. bigjim10011 Says:

    Hi, I have a 9.6 v …
    Hi, I have a 9.6 v makita and I read that I could do the same thing with a 12v car battery. Do you think I should do a reverse zap then a regular zap like you did with the welder? Or does using a car battery make it dangerous for the battery to use reverse polarity? Great video!

  10. sklarm Says:

    No, just Ni-CD.
    No, just Ni-CD.

  11. turbo50mike Says:

    Will this work with …
    Will this work with Ni-Mh batteries?

  12. sklarm Says:

    I’m using a small …
    I’m using a small MIG welder. I believe other types work such as ARC based. Any welder putting out 26-40 VDC would be a good candidate.

    Don’t buy a welder just for this. There are other ways to repair batteries.

  13. lukkyjay Says:

    Does it matter what …
    Does it matter what type of welder you use? I’m looking at getting one.

  14. sklarm Says:

    I wouldn’t say “no …
    I wouldn’t say “no danger”. Just that it has not happened to me (yet).

  15. lendoggtheking Says:

    is there no danger …
    is there no danger of detonating the battery?

  16. jojuma91 Says:

    I will try this in …
    I will try this in my Ryobi 18 v. battery tomorrow morning , I ‘ll let you know guys whats the result later

  17. sklarm Says:

    A desulfator does a …
    A desulfator does a similar sort of zapping.

    A charger that can pull the load down then trickle charge (like .1A) would also work.

    A resistor can be used to pull the load down.

  18. 33siae Says:

    is there something …
    is there something else I could use if I dont have a welder ???

  19. sklarm Says:

    yep, the batteries …
    yep, the batteries are still working well. I’ve been doing this trick for almost two years on my old power tools.

  20. Spiros321 Says:

    IS IT WORKING?
    IS IT WORKING?

  21. sklarm Says:

    It lasts for quite …
    It lasts for quite a well if you start using the batteries again. NiCD is a extremely robust battery chemistry. These things are good for 1000’s of cycles and can handle extreme temperatures. Any typical battery voltage for Ni-CD power tools will work. I’ve done from 9.6V – 18V+

  22. panzarw Says:

    for how long will …
    for how long will it last ?
    and this method works for any volt battery i mean the NiCd’s ?

  23. sklarm Says:

    Great. I’ve had …
    Great. I’ve had excellent results as well. You will need to regularly charge/discharge that battery to keep it in good working order. Occasional zapping if left neglected again.

  24. fishernate450r Says:

    This is Awesome! …
    This is Awesome! Just tried it on an old 18v battery that would not charge and was reading 10.73v. After zapping it the battery read 17.54v. Then after recharging it the battery had 19.78v and seems to work great. Thanks!!!

  25. Vintabilly Says:

    Neat. :)
    Great …

    Neat. :)
    Great information.

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